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EREK database of resource efficiency

Measures, Technologies and Good Practices

Do you want to know how much different measures and technological solutions would cost and how much money and resources they can save for your business? This database offers such data in a concise and comprehensive format.

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Good practice

Digitalised one-piece-flow manufacturing

The wonders of digital production Digitalisation and product key saves material and energy costs Good example of 'just-in-time' manufacturing and customised production using digital solutions ...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Energy
  • Materials
Costs, savings, and payback time: High cost
Good practice

Digitally tracking air leaks

Expected and unexpected benefits An app that pays for itself within a couple of weeks Digital tool to map out compressed air leaks in a production hall Freeing up funds for more repairs There is no...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Energy
Costs, savings, and payback time: High cost 0.2 - 0.5 Year(s)
Good practice

Digitalising foundry production processes

Century-old system gets a digital makeover Easily integrated smartphone app optimises manual labour processes Identical output achieved while savings 400 tonnes on input € 45 000 saving on energy...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
  • Materials
Costs, savings, and payback time: High cost
Good practice

Engine manufacturer combines modular product...

As good as new... or better A Finnish engine manufacturer has maximised material efficiency by combining modular product design to remanufacturing Remanufactured engines can be better than the...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Materials
  • Waste
Good practice

Remanufacturing is a growing line of business for Valtra

Guaranteed gearbox returns... Finnish tractor manufacturer has built a profitable and growing new line of business from remanufacturing tractor gearboxes A deposit at point of sale guarantees...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Materials
  • Waste
Good practice

Implementing industrial energy management system in Finland

High standards deliver energy savings Three-tiered audit vital to high energy management standards at pioneering Finnish gyproc plant Audits coupled with real-time energy monitoring and fully engaged...
Sector / Industry:
  • Construction
  • Manufacturing of machinery and equipment
Resources:
  • Energy
  • Carbon
Good practice

Less waste and fewer lorries on the road

Logistics in the driving seat of resource savings Rethinking how it handles packaging leads to integrated benefits Reusable metal crates saves 17 kg of packaging material per parcel (sent load)...
Sector / Industry:
  • All manufacturing industries
  • Manufacturing of machinery and equipment
Resources:
  • Waste
Costs, savings, and payback time: High cost
Good practice

Clean production for energy savings and reduced waste-...

Strong results start with a firm commitment  A raft of energy savings and efficiency gains thanks to clean production methods employed under enhanced EMS Reduced waste and boosted energy performance ...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Energy
  • Materials
  • Waste
Costs, savings, and payback time: High cost 1.4 Year(s)
Good practice

Saving lubricants with a float valve

Simple solutions can work a treat Metal-working company's manual spillage problem  Floating valves in the tanks prevent overflow and save some 3 % on lubricant use a year  The German company...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Materials
Costs, savings, and payback time: Medium cost 2 Year(s)
Good practice

Replacing old transformers

Out with the old ... Old and outdate transformers can themselves be a burden on budgets Replacing them with modern units can boost efficiency Large factories and businesses running heavy machinery...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
Costs, savings, and payback time: High cost 6 Year(s)
Good practice

Metal specialist optimises pre-treatment to cut costs and...

Turning a need into a genuine opportunity Metal specialist rethinks its whole paint pre-treatment line   Massive time and cost savings, cleaner processes and a more streamlined process are the...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
  • Materials
  • Water
  • Waste
Costs, savings, and payback time: High cost 3 Year(s)
Good practice

Thinner sheet steel saves resources, keeps quality

No trade-off required! Sometimes using lighter, thinner materials means less strength or other trade-offs German producer proves otherwise, saving up to 80 tonnes of raw steel a year The German...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Materials
Costs, savings, and payback time: Medium cost