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EREK database of resource efficiency

Measures, Technologies and Good Practices

Do you want to know how much different measures and technological solutions would cost and how much money and resources they can save for your business? This database offers such data in a concise and comprehensive format.

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Good practice

Digitalised one-piece-flow manufacturing

The wonders of digital production Digitalisation and product key saves material and energy costs Good example of 'just-in-time' manufacturing and customised production using digital solutions ...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Energy
  • Materials
Costs, savings, and payback time: High cost
Good practice

Digitally tracking air leaks

Expected and unexpected benefits An app that pays for itself within a couple of weeks Digital tool to map out compressed air leaks in a production hall Freeing up funds for more repairs There is no...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Energy
Costs, savings, and payback time: High cost 0.2 - 0.5 Year(s)
Good practice

Digitalising foundry production processes

Century-old system gets a digital makeover Easily integrated smartphone app optimises manual labour processes Identical output achieved while savings 400 tonnes on input € 45 000 saving on energy...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
  • Materials
Costs, savings, and payback time: High cost
Good practice

Painting with foils

Colourful solutions German painting and coating specialist explores new techniques to boost quality Less faults translates into material and energy savings  The German paint and colour company Karl...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
  • Materials
Costs, savings, and payback time: High cost
Good practice

Drying with solar energy

Sun smart power Industrial painting company turns to renewable energy Combined with smart technology, it cut energy consumption by 50 %  The German painting company Lackiercenter Schulte uses vast...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
Costs, savings, and payback time: Medium cost
Good practice

Monitoring with smartphones

Old meets new... Foundry explores new digital monitoring technology The new approach saves the company about 243 600 kWh of electricity per year The German foundry Kemptener Eisengießerei has taken...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
  • Materials
Costs, savings, and payback time: High cost 1 Year(s)
Good practice

Saving material and energy with laser sintering (3D-printing)

A sintering success Tool-maker investigates ways to cut its material waste and boost efficiency A type of 3D-printing technique proves effective  The German company Jomatik GmbH produces prototypes...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Energy
  • Materials
Costs, savings, and payback time: High cost
Good practice

Symbiosis of forging and 3D-printing

Forging ahead German engineering firm explores new technologies to save resources 3D printing and laser melting techniques are employed to great effect Rosswag GmbH is a German metal-working company...
Sector / Industry:
  • Manufacturing of machinery and equipment
  • Metal and plastic processing
Resources:
  • Materials
Costs, savings, and payback time: High cost
Good practice

Digital product key for a one-piece-flow system

Firm grip on production Leading German manufacturer reviewed its production in search of efficiency gains By introducing a one-piece-flow system significant material savings were possible The German...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Materials
Costs, savings, and payback time: High cost
Good practice

Engine manufacturer combines modular product...

As good as new... or better A Finnish engine manufacturer has maximised material efficiency by combining modular product design to remanufacturing Remanufactured engines can be better than the...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Materials
  • Waste
Good practice

Remanufacturing is a growing line of business for Valtra

Guaranteed gearbox returns... Finnish tractor manufacturer has built a profitable and growing new line of business from remanufacturing tractor gearboxes A deposit at point of sale guarantees...
Sector / Industry:
  • Manufacturing of machinery and equipment
Resources:
  • Materials
  • Waste
Good practice

Implementing industrial energy management system in Finland

High standards deliver energy savings Three-tiered audit vital to high energy management standards at pioneering Finnish gyproc plant Audits coupled with real-time energy monitoring and fully engaged...
Sector / Industry:
  • Construction
  • Manufacturing of machinery and equipment
Resources:
  • Energy
  • Carbon